The manufacturing industry sector is transitioning to implement industry 4.0 concepts, with a focus on industrial automation. Early adopters are already reaping the benefits of smart manufacturing, especially during the COVID-19 pandemic, which is significantly accelerating the pace of growth towards automation. Industrial companies and factories are exploring the use of connectivity technologies such as the industrial internet of things (IIoT) and 5G, as well as artificial intelligence (AI), advanced analytics, and robotics. These technologies improve factory and plant productivity and operations efficiency. Moreover, they help companies and brands capture the market share with improved speed to market. The increasing necessity for ensuring worker safety and factory hygiene faces companies resuming operations. To this end, thousands of startups and scaleups are transforming the future of the industrial workplace.
Innovation Map: Top 10 Industrial Workplace Trends
Covering more than 1.139.000 startups & emerging companies, we use our proprietary StartUs Insights Discovery Platform to identify innovative applications and solutions that will impact the future of the workplace in 2021. Our Innovation Analysts conducted exhaustive data-driven research to identify the various innovation trends emerging in the Industrial Workplace. For this research, we analyzed 3.546 startups and emerging companies and presented the Top 10 industrial workplace trends along with 20 highly relevant solutions.
The Innovation Map below visualizes the major trends that will impact the future of the industrial workplace and highlights two hand-picked startups for each trend.
Tree Map: Impact of Industry Trends on the Future of the Industrial Workplace
The Tree Map below illustrates the top 10 Industrial Workplace trends that will impact companies in 2021. Artificial intelligence (AI), the Internet of Things (IoT), and big data analytics play a prominent role in the digital transformation of the manufacturing sector, with data emerging as the most valuable asset. Improved network and cloud connectivity enables the flow of data and enables accurate remote monitoring and managing of processes, and also helps optimize manufacturing processes. Collaborative robots and industrial mobile robots further ensure the continuity of operations and automate material delivery on the factory floor. Industrial safety is becoming paramount and the adoption of augmented and virtual reality (AR & VR) and wearable technology creates a safe and connected workforce. Startups are also working on solutions to help factories maintain clean, sanitized, and socially-distanced workplace protocols.
Global Startup Heat Map: Industrial Workplace Startups & Emerging Companies
For this analysis, we used a data-driven startup scouting approach to identify the most relevant solutions globally. The Global Startup Heat Map below highlights the global distribution of startups & emerging companies that also include the 20 promising examples out of 3.546 relevant Industrial Workplace solutions. Depending on your specific needs, your top picks might look entirely different.
Top 10 Industrial Workplace Trends in 2021
Utilizing AI to build predictive algorithms helps factories fulfill their dynamic demand and supply requirements. Predictive maintenance eliminates unplanned downtime using machine learning (ML) and deep neural networks to predict asset breakdown. AI and ML also facilitate the rapid analysis of complex data sets and bridge the gap between people and machines on the factory floor. AI-based tools further help industries to implement and comply with safety protocols at the workplace. Startups are integrating AI with wearable devices and other IoT sensors to create solutions that help factories reduce costs and increase productivity.
Avanseus develops an AI-based Predictive Maintenance solution
Singaporean startup Avanseus deploys a full-stack AI-based predictive maintenance solution that predicts machine failures. The software audits the condition and performance of machinery in real-time to track the signals that suggest a deterioration and estimate timelines for equipment failure. The prognostic system helps reduce maintenance costs, minimize downtime, and prevent equipment degradation for industrial operations and assets.
Integration Wizards offers a Computer Vision-based Monitoring Software
Indian startup Integration Wizards offers IRIS AI, a computer vision software that replaces manual monitoring of the workforce, and useful for safeguarding employees during the COVID-19 pandemic. IRIS AI integrates with the closed-circuit television (CCTV) networks and leverages deep neural networks to detect, for example, a face mask or to measure the distance between workers in real-time. The software sends alerts to the relevant authorities when it detects violations of safety gear usage and non-compliance with face masks or social distancing guidelines.
Industrial IoT (IIoT) is a disruptive industrial workplace trend and plays a vital role in the digital transformation of the manufacturing industry. Looking beyond the COVID-19 pandemic, industries are adopting solutions to continue operations while safeguarding the health of the workers. Industrial workplaces are leveraging IoT to expand their remote monitoring and operations options and maintain safer factories. Manufacturing companies keep track of the condition and health of operations on the factory floor through IoT sensors and devices, then helping them improve overall equipment effectiveness (OEE).
Emitu provides Real-Time Visibility for Industrial Assets
Portuguese startup Emitu provides real-time visibility and condition monitoring of industrial operations and assets. The startup’s IoT platform combines the data from sensors and enterprise systems, creating data visualization and actionable insights from condition monitoring and asset tracking. Emitu also helps industrial workplaces make data-driven decisions and automate processes to increase operational efficiency.
Nerospec IoT develops Industrial Sensors
South African startup Nerospec IoT develops a wide range of sensor solutions including temperature sensors, vibration sensors, and pressure sensors. The startup’s sensors replace the manual monitoring of vibration or temperature measurements for machinery, which is typically an unreliable and tedious process. Nerospec offers customizable solutions suitable for all types of industrial and enterprise customers.
Industrial workplaces are seeing a global wave of robotics and automation enter factory environments, creating value for brands and manufacturers. Robotics and industrial automation include deploying driverless, automated guided vehicles (AGVs) as well as collaborative robots, known also as cobots, that work alongside humans on the factory floor. Robotics-as-a-Service solutions are also gaining traction in manufacturing and logistics workplaces. Further, mobile robots ensure the safe transport of materials in the factory, requiring minimum human intervention, worker movement, and interaction.
Enabled Robotics builds Robotic Arm Systems
Danish startup Enabled Robotics offers a range of specialized robotic arm systems that feature increased mobility. The startup’s mobile cobots are capable of solving complex tasks or tasks requiring advanced capabilities. In machine tending applications, Enabled Robotics’ robots offer industrial workplaces the advantage of operating and servicing multiple machines and integrating logistics and transportation.
Botsync offers Autonomous Mobile Robots (AMRs)
Singapore-based startup Botsync builds MAG, an autonomous mobile robot to automate the point-to-point material movement for the manufacturing and logistics industries. Botsync’s mobile robots are designed to work in collaboration with humans to lift pallets or integrate with existing conveyor lines. MAG offers a typical runtime of 8 hours and carries a payload up to 500 kgs at a speed of 1.5m/s.
4. 5G Networks & Cybersecurity
The rollout of 5G networks is expected to grow at scale over the next few years, allowing manufacturers to improve network latency and enable real-time communication on higher bandwidths. 5G technology boosts the exchange of large amounts of data and enhances the use of sensors. It also enables cloud computing and track & trace capabilities for industrial facilities. To protect against cyber hacking, data breaches, and sensitive information on the cloud, manufacturers seek smart factory solutions to strengthen their industrial cybersecurity strategies.
Aircision provides Laser-based 5G Communication Technology
Dutch startup Aircision provides laser-based 5G communication technology to improve industrial infrastructure and development. The startup is testing free-space optics and laser beam technologies to achieve the roll-out of 5G. The Aircision’s laser beam technology costs lesser than optical fiber technology, allowing industrial workplaces to optimize costs.
OTORIO offers an Industrial Cybersecurity Platform
OTORIO is an Israeli startup that empowers the industrial digital transformation with its end-to-end industrial cybersecurity platform. The platform delivers control systems to allow continuous management, automated analysis of cyber threats, and remediation of cyber risks. Otorio’s risk assessment, monitoring, and management solutions also create reliable, safe, and efficient digital production processes.
Improving worker safety standards and the availability of personal protective equipment (PPE) is rapidly gaining importance in the industrial workplace. Post-pandemic, workers require employers to make workplaces safe and to this end, startups develop IoT- and wearables-based solutions to reduce industrial workplace hazards and promote safety throughout the production line. For example, in large warehouses wearable devices alert workers when they get close to AGVs or other vehicles.
Newton’s Meter provides an AI-powered Wearable Safety System
Singapore-based startup Newton’s Meter deploys an AI-powered wearable safety system for industrial workforces. In the event of an accident or emergency, the device automatically sends an SOS alert and the GPS location of the employee. The startup utilizes nano microprocessors to detect injuries from a fall or slip. The wearable device also allows for manual operations, enabling workers to send alerts with the click of a button.
Crafted Design develops a Social Distancing Tool
Crafted Design is a US-based startup developing QueueSight, a social distancing tool. The tool leverages sensors and an AR graphics engine to provide immediate feedback. QueueSight comprises ceiling mounted sensors and a visual engine with on-floor projections. When social distancing is compromised, the sensors send data to overhead projectors, which then display colors on the floor to instantly alert that the workers are too close to one another.
The increase in connectivity technologies results in IoT devices collecting a lot of data from machines. Big data & analytics make it possible to extract actionable insights from the data and improve factory processes. Data analytics is the driving force that helps the manufacturers in better decision-making to maximize the efficient use of resources. It is also the key to profitability and productivity as organizations are able to better understand their machine and resource utilization.
dDriven builds a Data Analytics Platform for IoT Device Integration
Singapore-based startup dDriven offers UNLSH, a data analytics platform that helps companies to make sense of the data generated from information technology (IT), operating technology (OT), and IoT assets. The platform solves the bottleneck of blending and structuring fragmented data for conducting analytics and generating reports. UNLSH also features end-to-end capabilities to ingest, structure, and contextualize data. The platform then provides data visualization to deliver essential insights for driving digital transformation in large manufacturing operations.
Crave Industry develops an AI-based Industrial Data Analytics Platform
Brazilian startup Crave Industry develops an AI-based industrial data analytics platform to optimize process efficiency and assist decision-making. The startup’s platform collects, structures, and configures heterogeneous data concerning the business and factory. The platform also enables building a digital twin of the complete industrial processes to intuitively visualize data in real-time.
The manufacturing sector is increasingly adopting hybrid cloud technologies. Cloud environments allow industrial organizations to have an on-premise and private IT infrastructure that addresses data sovereignty issues. Further, edge computing enables IoT devices to run advanced deep learning algorithms with low power consumption, overall footprint, and cost. Cloud computing eliminates the latency of a cloud-based network as the processing is done right at the edge without the need to transfer data to the cloud. In smart and connected factories, cloud computing eases the communication between machines and between machines and humans, which are essential for reaping the full benefits of migrating to the cloud.
Cloud Backend offers Application-Ready Environments
Swedish startup Cloud Backend provides an application-ready environment and customized services to help system integrators deploy edge computing applications close to the source of data. The startup’s edge database platform-as-a-service (PaaS) model offers low-latency cloud capacities for industrial applications. The startup’s edge applications include the collection and analysis of machine data as well as improving production line connectivity.
ORock provides a Hybrid Cloud Connectivity Platform
The US-based startup ORock offers a hybrid cloud connectivity platform that provides businesses the agility to adapt and operate hybrid cloud environments. ORock’s hybrid cloud solution is also deployed at speed, allowing companies to seamlessly connect between clouds. The hybrid connectivity and infrastructure-as-a-service (IaaS) model help industrial companies protect confidential data, maintain regulatory compliance, and reduce IT costs.
The COVID-19 pandemic highlights several critical challenges facing industrial facilities, mainly owing to reduced worker availability. Industrial organizations adopt connected worker technologies and remote assistance tools to connect with field engineers to carry out tasks. Solutions based on augmented reality provide remote support to keep businesses operating and workers safe on the factory floors. AR and VR solutions also help industrial companies efficiently train their employees with hands-on training and remote assistance.
Clark Vision offers AR Headsets for Industrial Workers
Romanian startup Clark Vision offers AR headsets that improve industrial worker efficiency and safety, as well as optimize the processes across the factory. The startup’s AR glasses support industrial workers with the initial diagnosis. The AR glasses also enable remote maintenance processes with guidance for self-service. The headset features a camera and thermal vision sensors that integrate with a heads-up display (HUD).
Augmentir develops a Connected Workers Platform
Augmentir is a US-based startup developing an AI-powered connected workers platform for manufacturing companies. By leveraging AR technology, the platform guides and remotely supports workers to perform their tasks with augmented instructions. As a result, the platform helps improve workers’ safety, quality of work, and productivity while working on routine equipment maintenance and repair processes.
As factories around the world re-open after the pandemic, the focus will be on workforce safety, hygiene, cleanliness, and sanitization. Moreover, investment in disinfection robots, sanitization systems, and personal protective equipment is set to grow as we continue to live with this virus, and potentially others to follow. In addition to disinfection, industrial firms need to regularly sanitize their machines and equipment to prevent the spread of infections.
Robro Systems offers a Computer Vision-based Handwash Monitoring System
Indian startup Robro Systems offers CleanoCheck, a handwash monitoring system that ensures proper washing protocols are adhered to at the workplace. CleanoCheck uses computer vision and deep learning algorithms to detect handwashing patterns, and then the visual inspection system sends alerts to the concerned authorities when there is any non-compliance. Further, the system collects hand hygiene data for further analysis and optimization of industrial movement and processes.
Lucid Drone Tech builds Disinfection & Cleaning Drones
Lucid Drone Technologies is a US-based startup that manufactures drones for performing disinfection and cleaning tasks. D1, a disinfecting drone, features electrostatic spray nozzles for efficient liquid distribution and optimal sanitization applications. D1 comes with a 2.5-gallon onboard tank capacity that carries disinfectant liquid solution and covers 200,000 square feet per hour.
10. Gadget Integration
Wearable devices are emerging as essential tools to increase the productivity and efficiency of workers in industrial settings. Exoskeletons safeguard and support industrial workers in performing the manual and repeating tasks, in turn increasing overall efficiency. Wearables equipped with sensors to report temperatures or identify high traffic hotspots on the shop floor keep further ensure industrial companies can guarantee the safety of their workers. Gadget integration spans several technologies and is slowly gaining traction as one of the emerging industrial workplace trends.
Cyber Human Systems provides Wearables to Assist Industrial Workers
Spanish startup Cyber Human Systems develops wearable solutions that help industrial workers increase their capacity for mobility and movement. The startup’s arm and lumbar exoskeletons enhance the lift-endurance of workers. The exoskeletons further reduce shoulder and waist fatigue and minimize preventable workplace injuries. The exoskeletons provide up to 15 kg of lift-assistance with both horizontal and vertical load movements.
RealWear offers a Hands-Free Wearable Computer for Industrial Workers
RealWear is a US-based startup that offers HMT-1, a hands-free wearable computer for industrial workers. The head-mounted device works with voice commands and finds applications in remote assistance, video calling, document navigation, and guided workflows. The hands-free remote inspection solution enables users to provide assistance by remotely telecasting issues, even in significantly noisy industrial environments.
What does this mean for Industrial Workplaces?
Innovative technologies and emerging trends fueling digital transformation bring smart factory solutions within the grasp of industrial companies. The rising inclination towards advanced robotics and automation platforms paves the way for next-generation of industrial automation and further elevates factory-level efficiency. By leveraging emerging trends, manufacturing companies stand to gain a competitive advantage by improving worker safety and overall productivity.
The innovation areas outlined in this research on 10 industrial workplace trends only scratch the surface of what we found during our analysis. Additive manufacturing, remote communication, virtual reality, blockchain, and digital twin are bound to transform the manufacturing sector in the near future. Identifying new opportunities and emerging technologies to implement into your business early on goes a long way in gaining a competitive advantage and becoming an industry leader.