Staying ahead of the technology curve means strengthening your competitive advantage. That is why we give you data-driven innovation insights into the manufacturing industry. This time, you get to discover 5 hand-picked lean manufacturing solutions.
Global Startup Heat Map highlights 5 Top Lean Manufacturing Solutions out of 205
The insights of this data-driven analysis are derived from the Big Data & Artificial Intelligence-powered StartUs Insights Discovery Platform, covering 2.093.000+ startups & scaleups globally. The platform gives you an exhaustive overview of emerging technologies & relevant startups within a specific field in just a few clicks.
The Global StartupHeat Map below reveals the distribution of the 205 exemplary startups & scaleups we analyzed for this research. Further, it highlights 5 manufacturing startups that we hand-picked based on criteria such as founding year, location, funding raised, and more. You get to explore the solutions of these 5 startups & scaleups in this report. For insights on the other 200 lean manufacturing solutions, get in touch.
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Innius enables Continuous Improvement
Total cycle time, yield, change over time, and overall equipment effectiveness (OEE) are some critical metrics in lean manufacturing. For instance, OEE measures machine uptime, quality, and throughput performance to generate a metric value. Therefore, improving OEE allows manufacturers to eliminate overproduction & over-processing, as well as wastes of defects, thereby saving costs. OEE also promotes continuous improvement of production cycles and machine conditions, heightening the overall efficiency of production.
Innius is a Dutch startup that enables continuous improvement by optimizing OEE in production environments. The startup’s solution Insight uses sensors to collect real-time data on machine operations and offers this data through custom dashboards. The Advanced Lean Process solution adopts lean six sigma to simultaneously save costs and increase the efficiency of the production machinery. Innius also uses machine learning models to optimize machine operation to improve productivity. Thus, the startup’s solutions for improving OEE assist floor managers to identify machines that are slowing down production runs before significant breakdowns occur.
InduPro Soluciones builds Modular Lean Systems
Ergonomic workstations, trolleys, and flow racks, among others, are an integral part of the lean manufacturing setup on the production floor. Startups offer modular lean systems to minimize disruption in production cycles as modular systems are built in controlled environments rather than the workplace itself. Plus, it provides an efficient production environment with ergonomic workstations and reduces the footprint of the working area. Modular lean systems consist of abrasion-resistant plastic-coated steel tubes, steel joints, roller tracks, and accessories, which are tailorable for diverse applications in production lines.
Colombian startup InduPro Soluciones builds modular lean systems for the manufacturing sector. The startup’s lean system uses galvanized steel pipes with a white ABS resin coating and offers versatility as well as reusability. In addition, their solution allows manufacturers to speed up lean integration. The startup further provides lean manufacturing consulting services to companies with key tools such as value stream mapping (VSM), 5S, single minute exchange of die (SMED), and more.
Maccion develops Digital Lean Tools
Reducing manufacturing wastes and improving operational efficiency is the primary target of lean principles. However, this is achieved through various tools and metrics such as continuous flow, bottleneck analysis, level scheduling, OEE, and just-in-time (JIT) manufacturing. That is why startups use the Internet of Things (IoT), and big data and analytics to track and analyze production operations, as well as improve overall performance.
Spanish startup Maccion provides digital lean tools for manufacturing companies. The startup’s BiCaptor is a big data platform for data acquisition that offers business intelligence tools. Maccion also manufactures SMAC100 IoT sensors to detect and notify managers about production events. Furthermore, MaccionBi is a business intelligence platform to analyze information and easily measure, manage, and improve production efficiency. The startup uses these solutions to improve overall manufacturing throughput in a lean way.
Opstech enables Production Tracking
Visibility over production operations is critical to better understand the highs and lows of the production line. That is why lean manufacturing systems use VSM, lean six sigma, and visualization tools to update production data and enable production tracking. However, conventional paper-based data acquisition and tracking are slow for the current pace of the manufacturing processes. Startups develop various production tracking solutions based on smart sensors and digital floor management tools for the manufacturers to automate floor data tracking.
Opstech is an Indian startup that offers a production tracking solution for the manufacturing sector. The startup allows line managers to build process line virtual twins and access all floor information on a personalized portal. The startup’s portal also provides historical production data along with real-time actionable insights about machines, people, and processes, thereby enabling lean process improvement. Further, Opstech develops quality assurance, order management, and other tailored solutions for different lean manufacturing requirements.
C5MI advances Lean 4.0
While lean manufacturing focuses on reducing waste in production through continuous improvements, lean supply chain relies on efficient inventory control and supply chain management (SCM) to diminish wastes. This involves optimizing operations around all areas of the supply chain, including warehousing, transportation, manufacturing, and returns. Modern lean 4.0 systems use demand planning and forecasting to streamline production for market fluctuations and keep inventories at a minimum, reducing overall costs.
C5MI is a US-based startup that allows manufacturers to integrate lean supply chain and manufacturing into their production operations. The startup combines lean six sigma and industry 4.0 principles to identify and resolve issues in smart manufacturing, as well as eliminate waste. C5MI also provides production assessments to find existing disparities and improve production efficiency. Additionally, the startup offers digital manufacturing, operational intelligence, and enterprise asset management solutions.
Discover more Manufacturing Startups
Manufacturing startups such as the examples highlighted in this report focus on production optimization, predictive maintenance, and intelligent automation. While all of these technologies play a major role in advancing the manufacturing industry, they only represent the tip of the iceberg. To explore more manufacturing technologies, simply get in touch to let us look into your areas of interest. For a more general overview, you can download our free Manufacturing Innovation Report to save your time and improve strategic decision-making.
