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Discover 5 Top Control System Solutions impacting Process Industries

Curious about new technological advancements impacting process industries? Explore our analysis of 204 global startups & scaleups and learn how their control system solutions impact your business!

Staying ahead of the technology curve means strengthening your competitive advantage. That is why we give you data-driven innovation insights into Industry 4.0. This time, you get to discover 5 hand-picked control system solutions impacting process industries.

Global Startup Heat Map highlights 5 Top Startups providing Control System Solutions for Process Industries out of 204

The insights of this data-driven analysis are derived from the Big Data & Artificial Intelligence-powered StartUs Insights Discovery Platform, covering 2.093.000+ startups & scaleups globally. The platform gives you an exhaustive overview of emerging technologies & relevant startups within a specific field in just a few clicks.

The Global Startup Heat Map below reveals the distribution of the 204 exemplary startups & scaleups we analyzed for this research. Further, it highlights 5 startups providing control system solutions that we hand-picked based on criteria such as founding year, location, funding raised, and more. You get to explore the solutions of these 5 startups & scaleups in this report. For insights on the other 199 control system solutions impacting process industries, get in touch.

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Interested in exploring all 200+ control system solutions for process industries?

 

IntelliFlux Controls builds a Wastewater Control System

Wastewater treatment in the textile and paper industry is complex as wastewater quality varies with high concentrations of dyes and tanning compounds. The current practices for wastewater treatment do not meet the stringent discharge and recycling regulations. Therefore, startups are building autonomous wastewater control systems for application in the textile industry.

US-based startup IntelliFlux Controls provides a wastewater control system for application in textile and paper manufacturing facilities. The system consists of hardware-agnostic automation software and plant operation technology integrated with artificial intelligence (AI), machine learning (ML), data analytics, and advanced digitalization features. The startup enables performance monitoring and process optimization of a single or multi-unit water management system, in turn, facilitating zero liquid discharge (ZLD) operations. The solution manages, controls, and improves water and energy footprint and generates periodic reports for regulatory compliance.

Portmera Research creates a Pharma Quality Control System

Presently, thin-layer chromatography techniques are used in the pharmaceutical industry to compare drug batches. However, the technique is insufficient to control the production process because it is only applicable for soluble mixtures and provides only qualitative data. This prompts for a more comprehensive system for quality process control. Therefore, startups are developing internet of things (IoT)-based solutions combined with AI for applications in the pharmaceutical industry.

Turkish startup Portmera Research provides an IoT-based quality control system for chemical analysis in the pharmaceutical industry. The startup’s non-invasive solution, Medi-Eval, is an online near-infrared (NIR) and Raman spectroscopy-based chemical analysis and measurement system. The solution is portable and integrable into the production line in different industrial branches for a molecular-level distinction of drugs. Besides, the solution also enables counterfeit medicine detection using artificial intelligence-based analytical systems. This helps pharmaceutical manufacturers in comparing batches of drugs and implement process control in production.

Precision Fermentation develops a Beverage Control System

Breweries face challenges in quality control due to limitations of manual monitoring. With large-scale fermentation and storage capacities, the introduction of sensor-based solutions helps operators to optimize and control the processes. Thus, startups are automating control systems for application in beverage fermentation.

US-based startup Precision Fermentation provides a control system for beverage fermentation. The startup’s BrewMonitor System uses a sensor array device and web-based software suite for real-time monitoring and control of the entire fermentation process. The solution enables process control by continuous sampling and sending preemptive alerts to the brewery operator if it detects deviations. The system then optimizes product control through measurement and benchmarking of pH, pressure, and more. This enables beverage plant operators to maintain product consistency and improve operational efficiency.

Machstatz works on a Metallurgy Process Control System

Deviation management in the metals processing industry is difficult with manual inspection. Even with tools to detect faults, it becomes challenging as defects can only be detected post-manufacturing. On the other hand, integrating sensors at various stages in the production line optimizes defect detection and enables manufacturers to take corrective actions. Therefore, startups are developing sensor-based control systems to optimize manufacturing processes.

Indian startup Machstatz provides a process control system for application in the metals manufacturing industry. The startup uses AI and predictive algorithms, along with industrial IoT (IIoT), to optimize the manufacturing process of metals. The Lucrys Analytics Platform, along with the integrated IoT sensors, identifies anomalies in the process and relays changes in these values to the operators. This helps the operators to alter the process parameters in real-time for quality control during the production process.

LabOwl provides an Automated Bioreactor Control System

Bioprocess experiments require monitoring of runs, determining progress, and performing adjustments. This exhaustive process requires the continuous presence of the operator, recording data simultaneously. Therefore, to minimize lab runs and automate the administration process of bioreactors, startups are developing a bioreactor control system for application in various industries, including life sciences and pharma.

US-based startup LabOwl provides a bioreactor control system for applications in the beverage, pharmaceutical, and biotech industries. The startup’s automated solution is integrable with existing bioreactor technologies and various devices and instrumentation facilitating lab automation. The solution provides remote access to the bioreactor control and information system. The system records bioreactor data and laboratory information from integrated analytical instruments, thus, enabling efficient operation. The solution helps lab operators to monitor, control, and fix problems remotely through notifications and alerts sent to their devices.

Discover more Industry 4.0 Startups

Industry 4.0 startups such as the examples highlighted in this report focus on building next-generation industrial control systems for food & beverage companies, biotech & pharma companies as well as smart city applications. While all of these technologies play a major role in advancing the industry, they only represent the tip of the iceberg. To explore more industrial technologies, simply get in touch to let us look into your areas of interest. For a more general overview, you can download our free Industry 4.0 Innovation Report to save your time and improve strategic decision-making.

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