10 New Digital Manufacturing Solutions Shaping Industry 4.0

Gain data-driven insights on digital manufacturing, an industry consisting of 30K+ organizations worldwide. We have selected 10 new digital manufacturing solutions from 4K+ entrants, advancing the industry with on-demand manufacturing, robotics, machine monitoring, and energy management solutions, and more.

This article provides an analysis of 10 new digital manufacturing solutions that are shaping production landscapes with advanced technologies. They provide on-demand manufacturing, robotics, smart sensing, production co-pilot systems, and more. The integration of robotics for automation improves operational efficiency and precision.

On-demand manufacturing platforms make production cycles more efficient and reduce waste. Smart sensing technologies enhance real-time monitoring and maintenance. Whereas, production co-pilots use AI to aid in decision-making processes and promote ongoing improvement. These companies demonstrate the significant influence of digital manufacturing solutions on industrial scalability and adaptability.

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Key Takeaways

Drawing insights from the Big Data & AI-powered StartUs Insights Discovery Platform that provides data on over 4.7+ million emerging companies globally, we explore the evolving landscape of the digital manufacturing industry. This sector is marked by key trends and a substantial workforce, shaping its future. This report was last updated 5 days ago. Spot an error or missing detail? Help us fix it by getting in touch! Here are some key insights at a glance:

  • Latest Digital Manufacturing Trends: Some of the key trends in digital manufacturing are artificial intelligence (AI), automation, additive manufacturing, simulation, and internet of things (IoT).
  • Digital Manufacturing Industry Stats: The digital manufacturing industry includes 30K+ companies. Out of these, 4K+ new digital manufacturing companies were founded in the last five years. These companies maintain an average workforce of 20 employees per organization and witness 2020 as the average founding year. They have also drawn considerable investment, with an average funding per round of USD 11.4 million.
  • 10 Top Digital Manufacturing Solutions:
      1. Toolkit3D – Design & Manufacturing Automation
      2. Leumas – On-demand Manufacturing
      3. Edge Technologies – Proactive Asset Management
      4. RoboTwin – Motion Imitating Robotics
      5. U-Sense.IT – Smart Measurement System
      6. End Solution – Industrial Energy Management
      7. CENTO – Power System Digital Twin
      8. CERPRO – Production Co-Pilot
      9. Mavarick – Machine & Shop Floor Monitoring
      10. Aruvii – AI-driven Surface Defect Analyzer

Meet 10 out of 4K+ New Digital Manufacturing Solutions

In this section, we examine 10 top digital manufacturing solutions such as on-demand manufacturing, overall equipment effectiveness (OEE), energy management, and more. The digital manufacturing companies also employ robotics for accuracy and automation in production processes.

Advanced machine monitoring systems and OEE metrics enhance operational dependability and productivity. Energy management technologies promote sustainable manufacturing practices. Learn about the impacts these companies are making on the manufacturing sector with their innovative technologies and solutions.

Note on Signal Strength
One of the unique metrics we feature for each company is Signal Strength, a proprietary data point generated by our Discovery Platform. It gauges the extent to which a company’s influence has permeated the global ecosystem of startups, scaleups, and emerging companies. This proprietary metric serves as a valuable guidepost for understanding a company’s standing in the broader market landscape.

1. Toolkit3D

  • Founding Year: 2019
  • Employee Range: 11-50
  • Location: USA
  • Signal Strength: Medium
  • What they do: Toolkit3D streamlines production processes from the design phase to delivery. The company’s platform employs a design engine that facilitates mass customization by automating the modification of designs to match scans accurately. This technology reduces the time required for custom fits and incorporates advanced algorithms and AI to maintain engineering and aesthetic precision. Moreover, Toolkit3D improves manufacturing productivity with features such as end-to-end management and on-demand production. This allows for scalability across various volumes. Manufacturer integration is also a key component that allows connections with any Manufacturing Execution System through flexible API options. Toolkit3D provides a solution for businesses to optimize their manufacturing operations while maintaining high standards of product customization and quality.

2. Leumas

  • Founding Year: 2022
  • Employee Range: 2-10
  • Location: India
  • Signal Strength: Very Strong
  • What they do: Leumas offers a digital factory solution for brands across the nutrition, cosmetics, and pharmaceutical sectors. The platform provides on-demand manufacturing capabilities that enable flexible production in terms of batch size, product mix, and formats. This allows brands, ranging from startups to established companies, to move from idea to scale effectively. Utilizing its digital factory, Leumas aids in rapid product development and iteration and promotes faster market entry. Brands benefit from reduced production costs and improved bottom lines, as Leumas’s technology facilitates lean production processes.

3. Edge Technologies

  • Founding Year: 2019
  • Employee Range: 11-50
  • Location: France
  • Signal Strength: Strong
  • What they do: Edge Technologies develops IoT sensors for Industry 4.0 applications that facilitates low-energy operation and are equipped with AI capabilities to process industrial data effectively. The company offers SENSA.IO and SIGHTGATE to improve data integration and visualization via intuitive dashboards. SENSA.IO sensors are designed for harsh environments and ensure durability and easy installation. SIGHTGATE offers tools for creating interactive dashboards that simplify device connectivity and data management. Edge Technologies converts complex data into actionable insights and promotes safer and more sustainable operations. It enables proactive asset management and operational effectiveness in challenging industrial environments.

4. RoboTwin

  • Founding Year: 2021
  • Employee Range: 2-10
  • Location: Czech Republic
  • Signal Strength: Medium
  • What they do: RoboTwin provides no-code robotics to the manufacturing sector. The company creates RoboTeach, a tool that facilitates simple programming for a range of tasks such as grinding, sanding, and painting. Its technology enables workers to demonstrate tasks to robots, which subsequently learn and duplicate the actions. This method guarantees quick deployment across various industrial applications. Further, RoboTwin supports its technologies with hardware that withstands demanding industrial environments. It reduces the complexity and cost associated with traditional robot programming and enhances operational efficiency by making robotic automation accessible and manageable.

5. U-SENSE.IT

  • Founding Year: 2020
  • Employee Range: 2-10
  • Location: Italy
  • Signal Strength: Medium
  • What they do:

U-SENSE.IT develops non-contact measurement systems for in-line quality control in manufacturing industries. It offers G3F, a portable smart wireless IoT laser line sensor for accurate measurements on assembly lines. Its technology emphasizes human-centric manufacturing by improving operator involvement and efficiency through advanced sensors and AI. The VISIR system offers inspection capabilities specifically for ceramic glass cooktops. U-SENSE.IT incorporates these smart systems into Industry 4.0 environments to support operators and ensures high-quality production standards.

6. End Solution

  • Founding Year: 2020
  • Employee Range: 2-10
  • Location: Turkey
  • Signal Strength: Strong
  • What they do: End Solution offers END Energy, a real-time energy monitoring and management system for industrial facilities. It measures and analyzes energy consumption at various levels, such as per machine, per batch, or across entire facilities. The system complies with ISO 50001 Energy Management standards and improves energy efficiency. Further, END Energy integrates with END MES to centralize data from energy analyzers and production metrics. This integration enables thorough analysis and improves operational efficiencies through data-driven insights. End Solution facilitates real-time monitoring and flexible business intelligence dashboards and assists companies in optimizing energy usage and reducing overall operational costs.

7. CENTO

  • Founding Year: 2019
  • Employee Range: 2-10
  • Location: USA
  • Signal Strength: Weak
  • What they do: CENTO provides a platform for metering, control, monitoring, and energy management. The system integrates metering equipment and CENTO software and facilitates real-time data collection and thorough analytics. This platform is flexible for various industrial needs and offers adaptable reports and MES and ERP integration. Further, CENTO offers digital twins of energy resources that improve performance through advanced modeling and analytics. The company optimizes operational management and forecasts future needs effectively. This assists in energy cost savings and improved system reliability for businesses.

8. CERPRO

  • Founding Year: 2023
  • Employee Range: 2-10
  • Location: Germany
  • Signal Strength: Strong
  • What they do: CERPRO automates sales processes for small and medium contract manufacturers through smart software solutions. Its AI-powered tools effectively manage part requests and automate the transfer of all related information into its system. Moreover, the company’s software makes the quotation process easier and reduces the time and effort required for manual calculations. The platform arranges all aspects of part management in one place and improves accessibility and usability.

9. Mavarick

  • Founding Year: 2022
  • Employee Range: 2-10
  • Location: Ireland
  • Signal Strength: Strong
  • What they do: Mavarick provides machine monitoring, OEE, and energy management solutions for various industries. The platform enables real-time data collection and analysis and allows factories to optimize machine utilization and reduce downtime. It also incorporates energy management systems that lower costs by reducing waste and enhancing energy efficiency. Mavarick’s carbon emissions management feature enables companies to achieve sustainability objectives and keep stakeholders informed. Its system is designed to be non-disruptive during implementation and ensures a quick setup.

10. Aruvii

  • Founding Year: 2019
  • Employee Range: 2-10
  • Location: Singapore
  • Signal Strength: Medium Strong
  • What they do: Aruvii develops Prognotron, an AI-driven surface defect analyzer for smart manufacturing. It employs high-resolution, real-time image processing to identify and categorize defects effectively. Prognotron is compatible with a range of vision hardware and is integrated into existing systems to improve quality control. The AI engine consistently enhances its defect detection capabilities through machine learning. It also supports both cloud and on-premise deployments and offers flexibility for various industrial configurations. Its applications include in-line product inspection and quality control, which improves manufacturing precision and product quality.

Quickly Find New Digital Manufacturing Solutions

Utilizing a SaaS platform like the Discovery Platform for identifying new digital manufacturing solutions provides significant benefits compared to traditional scouting methods:

  • Streamlined Efficiency: The Discovery Platform offers advanced tools that streamline the scouting process. It replaces hours of your conventional desk research, saving time and resources in identifying digital manufacturing innovations.
  • Access to Real-time Insights: Gain a competitive edge with up-to-date information on the latest trends in the digital manufacturing industry. The platform keeps you informed with near real-time updates on emerging digital manufacturing solutions and news, enabling you to make swift and informed decisions.
  • Tailored Exploration: Customize your search to focus on specific niches within the digital manufacturing sector, such as on-demand manufacturing, robotics, or energy management. The platform’s diverse filtering options allow you to target your scouting efforts precisely, ensuring that you find the most relevant and groundbreaking companies in the field.

Explore All New Digital Manufacturing Solutions!

We’ve explored the dynamic landscape of the digital manufacturing industry, examining the latest trends and spotlighting exceptional companies driving innovation. To dive deeper, download our free Manufacturing Report or schedule a demo of the Discovery Platform for a customized exploration of these groundbreaking developments. We value collaboration with industry professionals to offer even better insights. Interested in contributing? Get in touch!

 

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